FDM does not work with SLR-converted files. As @masterblaster explains,, the files appear to have downloaded but are actually missing large chunks. (In my case I was seeing the beginning and end look fine but much that was missing in the middle.)
I was downloading one file at a time. But I'm guessing that wouldn't be a problem if I tried it with the Original fille types because of the different way those files are being treated by the server.
My computer is moderately fast (an i7 but from a few years back, multi-core, with a video card and non SSD-HD). I don't know about the cluster size.
I'm not disappointed, don't get me wrong. You guys are great and I love your service! However, I know quite a bit about computers and I caught on to the problem quickly enough. Additionally I don't mind streaming because my headset isn't that great. It's a shame that many folks might not have the time to recognize the problem or voice concern about it. And it concerns most of all those excellently-made SLR Originals, since those are the ones in immaculate quality that would be hardest to download in the Original studio file.
Internet Download Manager, the recommended client, is no longer free. It now has a 30-day trial, https://www.internetdownloadmanager.com/ . I moved from a browser (downloaded the files once, problems with freezing), to FDM (problems with corruption, downloaded again), to a combination of browser, FDM, and JDownloader (no problems so far, downloaded a third time). I'm just thinking that this might be a priority for addressing server-load, if that's a concern.
It would be really useful, since SLR doesn't have a built-in download manager, to add a tutorial and to investigate why the studio files work perfectly and the others don't.
FDM is free. Have you tried using it with the SLR-converted Index/Valve files. Unless this is tied to hardware, and my computer isn't as 'ghetto' as my VR headset, you will experience the same problem outlined by the OP. Chunks of video will be missing from what you've downloaded. Everything will look right at the beginning and end, the file will load and have a thumbnail, but at points in the video there will be no video data (a frame repeat lasting for anywhere from seconds to minutes).